Keyseaters are also known as keyway broaching machines, keyway cutters and keyseat cutters. They are a subcategory of internal broaching, which is a specific type of broaching that puts a hole from one surface side of a material through to the other side of the material, unlike blind broaching, which only involves surface work. Read More…
At Kager Industries, we specialize in providing comprehensive solutions for broaching, tailored to meet the diverse needs of our clientele. With years of experience and expertise in the industry, we have established ourselves as a trusted leader in precision machining, renowned for our commitment to excellence, innovation, and customer satisfaction.
At Broaching Industries, Inc., we dedicate ourselves to precision metalworking through advanced broaching techniques that deliver consistent, repeatable results for customers across diverse industries. We have built our reputation on the ability to produce complex internal and external profiles with tight tolerances, clean finishes, and efficient production times.
At Perry Technology Corporation, we take pride in our deep expertise in precision broaching and advanced manufacturing solutions. Over the years, we have built our reputation on delivering exceptional quality and consistency to industries that demand tight tolerances, complex geometries, and uncompromising performance.
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These machines function by way of a topside support and guiding system, which ensures that the cuts are clean and precise. The cut comes from below the work-piece and cuts on the down stroke. The guiding system, usually a vise or clamp, keeps the material in place, and is either fed through the cutter manually, if the table is permanent, or if the table is moveable this happens automatically.
The piece being cut moves horizontally, while the keyseater cutter moves vertically. Although keyseaters are best known for cutting key holes, they are also capable of making other cuts, including cuts that do not fully penetrate. Examples of other products are tools like wrenches, fasteners and bushings.
The materials keyseaters commonly pierce through are metal, wood and plastic. Keyseating machines are almost always CNC run machines. Any object that has a lock requires the skills and operations of a keyseater.
Because of the varied materials that keyseaters must cut through, the material that they are made out of must be equally tough, if not more so. Diamond, cobalt, carbide and steel are all common materials for keyseaters, the first three being particularly effective for high speed machines. Coating is another necessity for keyseating machines, since the material is not about being corrosive resistant but doing the best job of keyseating consistently.
Therefore, coating processes such as anodizing, plasma spraying, ion plating, thermal spraying and electroless plating all increase the tool's hardness and resistance to abrasion, as well as making them sleeker. All of these characteristics contribute to the workable life of the keyseater.









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